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Automotive powertrain parts: core components that drive the car forward

08 Dec Industry News

Automotive powertrain parts are power transmission devices between the car engine and the drive wheels. They work together to ensure that the car can obtain the necessary traction and speed under various driving conditions. These parts not only reflect the complexity of modern automotive engineering, but also demonstrate the latest progress in technological innovation and materials science.

The clutch is located in the flywheel housing between the engine and the transmission and is a key component in the powertrain. Its main function is to engage and disconnect the power transmission between the engine and the transmission. The clutch consists of a flywheel, a clutch cover, a friction plate, a clamping device (such as a diaphragm spring) and an operating mechanism. When the car starts, shifts gears and drives at low speeds, the clutch plays a key role to ensure that there is no excessive friction between the engine and the drive wheel, extending its service life.

The transmission is an important tool for achieving speed changes under different driving conditions. It mainly consists of a transmission housing, a cover, an input shaft, an output shaft, an intermediate shaft, a reverse shaft, gears, bearings, oil seals and an operating mechanism. The transmission achieves the conversion of speed and torque through the meshing of gears of different diameters to meet the driving needs of the car at different speeds. There are various types of transmissions, including manual transmission (MT), automatic transmission (AT), dual clutch transmission (DCT) and continuously variable transmission (CVT). Each type of transmission has its own unique advantages and applicable scenarios.

The universal joint is located at the end of the drive shaft, connecting parts such as the drive shaft, drive axle and half shaft. Its main function is to solve the problem of angle change during power transmission when the engine and the vehicle axis are not in the same position due to factors such as the vehicle body space, wheelbase, and assembly error. The design of the universal joint enables the power transmission to adapt to rotation in different directions without loss, ensuring the continuity and stability of power transmission.

The drive shaft assembly consists of an outer universal joint (RF joint), an inner universal joint (VL joint) and a spline shaft. These components work together to transmit the power output of the transmission to the drive wheel. The design of the drive shaft enables it to adapt to different angle changes during the driving process of the car, ensuring smooth and efficient power transmission.

The drive axle is the general term for the main reducer, differential and half shaft. The main reducer achieves power transmission by increasing torque and reducing speed; the differential distributes the power transmitted by the main reducer to the left and right wheels to meet the differential requirements when turning. The drive axle is the last assembly of the transmission system, which ensures that the power can be accurately transmitted to the drive wheels so that the car can run smoothly.

Material selection and technological innovation of automotive powertrain parts are equally important. Modern automotive engineering uses a variety of high-strength, lightweight materials such as aluminum alloys, alloy steels and carbon fiber composites to improve the strength and durability of parts while reducing the weight of the car and improving fuel economy. In addition, advanced manufacturing processes such as casting, forging, cold stamping, welding and heat treatment ensure the quality and performance of parts.